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Aluminum forgings. --- Aluminum alloys --- Metallurgy. --- Aluminum alloy forgings --- Forged aluminum --- Forging
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Ultrasonic waves are nowadays used for multiple purposes including both low-intensity/high frequency and high-intensity/low-frequency ultrasound. Low-intensity ultrasound transmits energy through the medium in order to obtain information about the medium or to convey information through the medium. It is successfully used in non-destructive inspection, ultrasonic dynamic analysis, ultrasonic rheology, ultrasonic spectroscopy of materials, process monitoring, applications in civil engineering, aerospace and geological materials and structures, and in the characterization of biological media. Nowadays, it is an essential tool for assessing metals, plastics, aerospace composites, wood, concrete, and cement. High-intensity ultrasound deliberately affects the propagation medium through the high local temperatures and pressures generated. It is used in industrial processes such as welding, cleaning, emulsification, atomization, etc.; chemical reactions and reactor induced by ultrasonic waves; synthesis of organic and inorganic materials; microstructural effects; heat generation; accelerated material characterization by ultrasonic fatigue testing; food processing; and environmental protection. This book collects eleven papers, one review, and ten research papers with the aim to present recent advances in ultrasonic wave propagation applied for the characterization or the processing of materials. Both fundamental science and applications of ultrasound in the field of material characterization and material processing have been gathered.
ultrasonic lens --- axicon lens --- focused ultrasound --- transcranial ultrasound --- non-destructive inspection --- damage identification --- topology optimization --- ultrasonic wave propagation --- ultrasonic visualization --- L-shaped ultrasonic wave guide rod --- ultrasonic bending vibration --- 2A14 aluminum alloy --- solidification structure --- composition segregation --- 1060 aluminum alloy --- twin-roll casting --- microstructure --- mechanical properties --- concrete --- mesostructure --- Lamb wave --- heterogeneity --- Monte Carlo method --- SHM --- ultrasound --- time of flight --- reinforcement --- resin transfer molding (RTM) --- permeability --- liquid composite molding --- material characterization --- composite manufacturing --- liquid penetration --- ultrasound transmission --- capillary penetration --- porous sheets --- bulk metallic glass --- ultrasonic assisted turning --- finite element analysis --- cutting force --- guided waves --- setting time --- mortar and concrete --- early age --- thermoplastic composites --- ultrasonic joints --- resistance heating --- elastography --- viscoelastic properties --- creep --- stress relaxation --- n/a
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This reprint presents the current state of knowledge and the latest advances in the development of microstructure and material properties using modern FSP (Friction Stir Processing) and related technologies such as FSW (Friction Stir Welding). The chapters of this reprint contain valuable results of research on changes in the microstructure and properties of materials caused by the use of the above technologies. Detailed analysis of these results allowed for the formulation of constructive conclusions of scientific and technological importance. The issues described in here present a significant cognitive and application potential and indicate the problems and implementation challenges faced by users of FSP and related technologies.
stir casting --- boron carbide --- silicon carbide --- AA6061 aluminium alloy --- tensile strength --- friction stir welding --- bobbin tool --- AA1050-H14 --- pin geometry --- travel speed --- welding temperature --- mechanical properties --- groove joint design --- gas tungsten arc welding --- 2205 DSS --- friction stir lap welding --- definitive screening design (DSD) --- tensile shear load --- tool penetration depth --- plunge depth --- friction stir deposition --- solid-state additive manufacturing --- AA2011-T6 and AA2011-O --- AA2011 aluminum alloy --- microstructure --- intermetallics --- hardness --- Friction stir spot welding --- low-carbon steel --- brass --- load-carrying capacity --- dissimilar friction stir welding --- tool penetration depth (TPD) --- intermetallic compound (IMC) thickness --- process parameter --- friction stir processing --- 7075 aluminum alloy --- air cooling --- jet cooling nozzle --- microstructure evolution --- tribological properties --- aluminum alloys --- AA6082 --- friction stir spot welding --- n/a
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The use of lightweight structures across several industries has become inevitable in today’s world given the ever-rising demand for improved fuel economy and resource efficiency. In the automotive industry, composites, reinforced plastics, and lightweight materials, such as aluminum and magnesium are being adopted by many OEMs at increasing rates to reduce vehicle mass and develop efficient new lightweight designs. Automotive weight reduction with high-strength steel is also witnessing major ongoing efforts to design novel damage-controlled forming processes for a new generation of efficient, lightweight steel components. Although great progress has been made over the past decades in understanding the thermomechanical behavior of these materials, their extensive use as lightweight solutions is still limited due to numerous challenges that play a key role in cost competitiveness. Hence, significant research efforts are still required to fully understand the anisotropic material behavior, failure mechanisms, and, most importantly, the interplay between industrial processing, microstructure development, and the resulting properties. This Special Issue reprint book features concise reports on the current status in the field. The topics discussed herein include areas of manufacturing and processing technologies of materials for lightweight applications, innovative microstructure and process design concepts, and advanced characterization techniques combined with modeling of material’s behavior.
n/a --- microstructure --- Mg-Al-Ba-Ca alloy --- strength --- severe plastic deformation --- hot working --- surface roughness --- high pressure torsion extrusion --- optimization --- fatigue fracture behavior --- magnesium alloys --- de-coring --- formability --- multilayered sheets --- HPDC --- spring-back --- contact heat transfer --- mechanical properties --- bending --- in-die quenching --- equivalent strain --- light metals --- processing --- heat transfer --- damage --- creep aging --- thin-walled profile --- rolling --- aluminum alloy --- transmission line fittings --- ceramic core --- processing map --- automated void recognition --- FEA --- multi-output porthole extrusion --- density --- kinetic analysis --- texture --- non-ferrous alloys --- material characterization --- stress superposition --- hot stamping --- metal flow --- hybrid composite material --- V-bending test --- finite element model --- aluminium alloy --- shear lap test --- Al-Cu-Mg alloy --- characterization
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Superhydrophobic surfaces, with a water contact angle >150°, have attracted both academic and industrial interest due to their wide range of applications, such as water proofing, anti-fogging, antifouling, anti-icing, fluidic drag reduction and anti-corrosion. Currently the majority of superhydrophobic coatings are created using organic chemicals with low surface energy. However, the lack of mechanical strength and heat resistance prevents the use of these coatings in harsh environments. Quality superhydrophobic coatings developed using inorganic materials are therefore highly sought after. Ceramics are of particular interest due to their high mechanical strength, heat and corrosion resistance. Such superhydrophobic coatings have recently been successfully fabricated using a variety of ceramics and different approaches, and have shown the improved wear and tribocorrosion resistance properties. This Special Issue focuses on the recent developments in the fabrication of superhydrophobic coatings and their robustness against corrosion and wear resistance, but the original work on other properties of superhydrophobic coatings are also welcome. In particular, the topics of interest include, but are not limited to: Robust superhydrophobic coatings; Coatings with super-wettability in multifunctional applications; Wetting effects on corrosion and tribology; Hierarchical Coating for wetting and modelling.
n/a --- self-cleaning --- ferrofluid drop --- surface topography --- oil-water separation --- wear resistance --- super-hydrophobic coating --- parabolic morphology --- nanocomposite --- electrochemical surface engineering --- Al2O3-coated particles --- dynamic characteristics --- superhydrophobic --- stability --- suspension --- water-lubricated bearing --- chemical stability --- corrosion protection --- low friction --- friction and wear behaviour --- lubrication performance --- electrochemical deposition --- carbon steel --- TiO2 --- magnetic field --- superhydrophobic surface --- empirical formula of friction coefficient --- rough morphology --- electroless composite coating --- HVOF --- water-repellent surfaces --- corrosion resistance --- mechanical durability --- aluminum alloy --- Ni–Co --- WS2 --- thermal spray --- surfactant --- Co–Ni coating --- damped harmonic oscillation --- anodization --- etching --- MoS2 particles --- chemical etching --- truncated cone morphology --- superhydrophobic materials --- hydrophobicity --- super-hydrophobic surface --- micro-arc oxidation --- electrodeposition
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Active (also called “smart”) coatings and thin films are defined as those that are capable of sensing their environment and appropriately responding to that external stimulus. This Special Issue “Active Organic and Organic-Inorganic Hybrid Coatings and Thin Films: Challenges, Developments, Perspectives” collected a series of papers that outline the current frontiers in the development of smart coatings and thin films for corrosion and other types of materials applications. The first four papers focus on novel discoveries on coatings with corrosion protection properties. These include environmentally-friendly polyurethane loaded with cerium nitrate corrosion inhibitor for mild steel protection, hot-pressed organic polymer coatings for the protection of pre-treated aluminum alloy surfaces exposed to NaCl aqueous solutions, functional epoxy coating with modified functional TiO2 for steel substrates protection, and hybrid composites against the thermo-oxidative corrosion of the metal parts of the internal combustion engines, turbines, and heaters. The next paper explores the potential of organic polymer/ceramic composite coatings to enhance the scratch resistance of typical floor laminates. The next three papers highlight other types of smart coatings and thin films, including low-temperature curable hybrid dielectric materials for field-effect transistors, bilayer antireflective coatings for optoelectronic devices, and organic polymers as the thin-film component for enthalpy exchanger systems in air conditioning applications. The final two papers focus on important research specific to coatings that serve as protection and preservation cultural heritage materials.
high-temperature coatings --- corrosion protection --- powder coatings --- scale inhibition --- anti-corrosion --- mesoporous TiO2 whiskers --- organic coatings --- mild steel --- waterborne polyurethane --- corrosion --- cerium nitrate --- coating --- HVAC --- SPEEK --- cross-linking --- INCA method --- thin membranes --- high DS --- refractive index --- deposition angle --- wavelength --- antireflective --- omnidirectional --- nanostructures --- thermal stability --- high pressure laminates (HPL) --- overlay --- alumina --- functionalization --- silane coupling agent --- scratch resistance --- scratch visibility --- scratch hardness --- organic thin-film transistors --- dielectric --- organosilicate --- copolymer --- poly(phenylene methylene), aluminum alloy --- AA2024 --- coatings by hot pressing --- additives --- fluorescence --- waterborne coatings --- batch miniemulsion --- weathering --- stone preservation --- coatings --- nanosilica --- nano-TiO2 --- nano-clay --- stone conservation --- wood protection
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The work included in this book pertains to advanced abrasive and nonconventional machining processes. These processes are at the forefront of modern technology, with significant practical significance. Their importance is also made clear by the case studies that are included in the research that is presented in the book, pertaining to important materials and high-end applications. However, the particularities of these manufacturing processes need to be further investigated and the processes themselves need to be optimized. This is conducted in the presented works with significant experimental and modeling work, incorporating modern tools of analysis and measurements.
electrical discharge machining --- surface roughness --- white layer formation --- heat affected zone --- ANOVA --- aluminum alloy Al5052 --- wire EDM --- process parameters --- Inconel 617 super alloy --- DoE --- RSM method --- Box–Behnken design --- performance measures --- material removal rate --- abrasive machining --- single-sided lapping --- tool wear --- machine learning --- burnishing process --- fatigue strength --- ship propeller --- surface layer --- surface processing --- wavelet analysis --- decomposition of signals --- honing --- honing of holes --- kinematics of honing --- automation of honing --- abrasive grain trajectories --- FlexSim --- thermography --- abrasive brushing --- finishing --- fine machining --- grinding --- ceramics --- MgO-PSZ --- ZrO2 --- CNC turning --- rigidity --- surface texture --- profile parameters --- AISI 304 --- S355JR --- n/a --- Box-Behnken design
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In this book, we propose a collection of scientific and review articles on the production of hydrogen. The articles focus on the controlled storage and release of hydrogen; on the production of hydrogen from reforming from renewable sources, water splitting, and biological and photonic methods; on the intensification of the water gas shift process; and on the integration with purification methods such as pressure swing adsorption.
CO-PROX --- CO-SMET --- CO2 methanation --- hydrogen purification --- process integration --- microalgae --- acetic acid --- steam reforming --- hydrogen --- cobalt --- mesostructured materials --- biomass conversion --- hydrogen production --- kinetic models --- lignocellulosic residue --- thermal degradation --- water–gas shift --- process intensification --- structured catalysts --- kinetics --- aluminum alloy foam --- ceria --- platinum --- rhenium --- bioalcohol --- reforming --- coke --- catalyst stability --- active phase --- support --- promoter --- ammonia borane --- noble metal catalysts --- chemical hydrogen --- sulfurization --- NiS-NiS2 --- stainless steel 304 --- hydrogen evolution --- hydrogen energy and fuel cells --- impurity --- gasification --- water splitting --- dark-fermentation --- photo-fermentation --- CO gas-fermentation --- bio-photolysis --- electrolysis --- n/a --- water-gas shift
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Laser shock processing (LSP) is a continuously developing effective technology used to improve surface and mechanical properties for metallic alloys. LSP is in direct competition with other established technologies, such as shot peening, both in preventive manufacturing treatments and maintenance/repair operations. The level of LSP maturity has increased in recent years and several thematic international conferences have been organized (i.e., the 7th ICLPRP held in Singapore, June 17–22, 2018) to discuss different developments of a number of key aspects. These aspects include: fundamental laser interaction phenomena; material behavior at high deformation rates/under intense shock waves; laser sources and experimental process implementation; induced microstructural/surface/stress effects; mechanical and surface properties with experimental characterization and testing; numerical process simulation; development and validation of applications; comparison of LSP to competing technologies; and novel related processes. All of these aspects have been recursively treated by well-renowned specialists, providing a firm basis for the further development of the technology in its path to industrial penetration. However, the application of LSP (and related technologies) on different types of materials with different applications (such as the always demanding aeronautical/aerospatial field or the energy generation, automotive, and biomedical fields) still requires extensive effort to elucidate and master different critical aspects. Thus, LSP deserves a great research effort as a necessary step prior to its industrial readiness level. The present Special Issue of Metals in the field of “Laser Shock Processing and Related Phenomena” aims, from its initial launching date, to collect (especially for the use of LSP application developers in different target sectors) a number of high-quality and relevant papers representing state-of-the-art technology that is useful to newcomers in realizing its wide and relevant prospects as a key manufacturing technology. Consequently, in an additional and complementary way, papers were presented at the thematic ICLPRP conferences, and a call was made to authors willing to prepare high-quality and relevant papers to the journal, with the confidence that their work would become part of a fundamental reference collection regarding the present state-of-the-art LSP technology. The Special Issue includes two reviews and nine research papers. Each contribution adds to the reference knowledge of LSP technology and covers the practical totality of open issues, which will lead to present-day research at worldwide universities, research centers, and industrial companies.
laser peening --- fatigue --- residual stress --- laser shock waves --- laser peening history --- laser shock peening --- residual stresses --- shot pattern --- energy density --- overlap --- hole drilling --- AA 2024 --- cladded aluminum --- notch --- aluminium alloys --- finite element method --- polymers --- solid confinement --- VISAR measurement --- laser shock processing --- plasma diagnosis --- electron density --- dry laser peening --- femtosecond laser --- shock wave --- laser welding --- 2024 aluminum alloy --- high-velocity impact welding --- laser impact welding --- finite element simulation --- experimental analysis --- microhardness --- resonant fatigue resistance --- roughness --- aluminum alloys --- handheld laser --- nuclear power reactor --- stress corrosion cracking --- anisotropy --- FEM analysis --- Mg AZ31B alloy --- n/a
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